2023 - Volume #47, Issue #1, Page #33[ Sample Stories From This Issue | List of All Stories In This Issue | Print this story | Read this issue]
“Stitching” Process Repairs Cracked Cast Iron
Metalock Engineering in the U.S. and Herculock in Canada use the technique to repair old steam engines, commercial boilers, industrial equipment, ships, and oil field equipment.
Gerald Cyr at Herculock says the cold cast technique known as metal locking repairs a crack without adding extra stress to the part. Cyr says the process has been used effectively to repair broken crankcases and other parts on century-old engines.
The cracked area is thoroughly cleaned, and the repair design is determined by magna flux or dye penetrant testing. The stitching process requires drilling small holes and adjoining shoulders along the fractured area. Metal dowel key strips and lacing bolts are inserted into the holes and peened (driven) into place with pneumatic tools. Peening expands the surface of the cold metal into the area of the fissure and relieves tensile stresses to strain-harden the surface metal. The process adds rigidity to the repaired area and creates an extremely strong joint. The exposed metal pieces are then ground smooth to the surface revealing only the stitch lines extending into the solid metal adjacent to the crack.
Cyr says repaired areas have excellent shear load resistance and hydraulic pressure levels of up to 10,000 psi can be achieved. The native metal isn’t damaged or distorted because heat isn’t used in the repair. Metal locking is an ideal alternative to welding on metals where using heat isn’t possible or recommended. Search Google.com for “metal stitching cast iron” for more information on the technique.
Contact: FARM SHOW Followup, Metalock Engineering (www.metalockengineering.us) or Herculock Ltd. (email@example.com).
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