2009 - Volume #33, Issue #1, Page #10[ Sample Stories From This Issue | List of All Stories In This Issue | Print this story | Read this issue]
He Converted His Pickup To Natural Gas
"The beauty of a hybrid CNG/diesel system is that if I can't find CNG, I just run on diesel," he says. "At a 2:1 CNG to diesel mix, it's like increasing miles per gallon by 25 percent."
After getting a CNG unit installed in his 2005 Ford F-250 diesel, Mr. Truck drove from Ohio back to his home in Colorado.
"I found out right away that in some states CNG can be hard to find and in other states it's complicated to buy. Many fueling stations use a special card that you have to apply for."
In his home state of Colorado, he had to fill out and fax in a four-page application plus copies of credit card and drivers license to the company that controls CNG filling stations. He notes that there are nearly 780 such stations in the country. To find current prices and locations, he suggests checking the industry website, www.cngprices.com.
"Using CNG in my test truck added 180 miles to my overall range," Mr. Truck says.
Mark Deluca, his Ohio CNG system installer, explained that CNG makes the engine more efficient at burning fuel and air in the compression stroke. The CNG is added via a Venturi tube in the air snorkel after the air filter. It is sucked into the turbo and mixes air with CNG as it travels through the turbo and intercooler to the engine. It takes about 1,500 rpm's to open the spring valve on the regulator, so no CNG is used at idle.
Mr. Truck says that while you can convert gasoline engines as well as diesel, heavy-duty diesel engines are ideal. Unlike gas engines with spark combustion, diesel combustion eliminates problems with predetonation or the need for knock sensors.
Mr. Truck notes that farmers he has met in Ohio have built a portable unit that they can move between their pickup and their combine at corn harvest. Due to natural gas wells on their farms, they get free CNG. It saves them several hundred dollars a day on fuel costs.
"Major companies are working on CNG projects," says Mr. Truck. He cites Deere putting CNG gas engines in trucks and buses, and work previously done by Cummins on CNG and LNG (liquefied natural gas). He reports Mahindra Tractors will soon launch new tractors with CNG and LPG systems.
In addition to cost benefits, CNG reduces carbon monoxide emissions by 90 to 95 percent, nitrogen oxide emissions by 35 to 60 percent, and non-methane hydrocarbon emissions by 50 to 75 percent compared to gasoline.
Converting to CNG isn't cheap. Engine conversion alone ran Mr. Truck around $1,800. A new 30-gal. carbon fiber tank was $3,800; however, used tanks are available.
After getting his system tuned, Mr. Truck reported a 23 percent reduction in cost per mile when pulling a trailer and a 27 percent reduction when driving an empty truck. This was based on then current Colorado fuel prices of $3.94 for diesel and $2.74 for CNG.
Contact: FARM SHOW Followup, H. Kent Sundling, 1020 Downing Way, Denver, Colo. 80229 (www.MrTruck.com).
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