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Hard Hats With Advanced Protection
The WaveCel impact mitigation system aims to keep your head safe when it’s most at risk. This patented material adds a protective layer to the helmet’s interior, lowering your risk of traumatic brain injuries on the job. “Think of the dynamic when you hit your head,” says company representative David Visnack. “First, there’s an impact that could fracture your skull. Every helmet out there protects against fractures. The problem is issues don’t stop there; you can be in serious trouble even without a cracked skull.”
WaveCel addresses this problem by absorbing up to 73% more rotational force than standard helmet linings. The patented material works as a network of interconnected shock absorbers, connecting your head with the helmet’s outer shell to distribute the energy. This lets the helmet absorb impact similar to the crumple zone of a car, flexing and gliding to divert rotational forces. “If you hit your head, it spins, creating acceleration in the brain,” says Visnack. “Picture a boxing match where the teeth move separately from the skull.
In contrast, WaveCel absorbs lateral impacts and rotational spin. It’s the only material capable of absorbing both; others will absorb one or the other.” He notes that WaveCel also offers an advantage in terms of comfort. “It’s a porous material with big cells; there’s way more circulation than standard helmets. Much better airflow.”
Each WaveCel helmet offers a low-profile, lightweight design to avoid head bumping and clipping when working in tight spaces. Since the material eliminates the need for a tall air space to absorb impacts, the dome falls about 20% lower than standard helmets. This, along with a variable-thickness shell design, improves balance, strength and weight to make each helmet lighter and more stable for all-day use. The helmets are rated for temperature ranges from -30 C to 50 C (-22 F to 122 F) and have a five-year recommended lifespan, though any safety equipment used in direct sunlight may need more frequent replacement.
The material is Type II rated for protection from crown, front, side and back impacts. Each helmet comes fully assembled, with an oversized dial, vertical height adjustment, and an optional four-point chin strap with a magnetic FIDLOCK buckle.
All WaveCel equipment is designed, manufactured and assembled in Oregon. The helmets are one size fits most, accommodating head circumferences from 53 to 63 cm or sizes 6 5/8 to 7 7/8. Choose from white, black, blue, red, green, grey or high-visibility yellow and orange. Custom logos and colors are also available upon request.
The hard hats come in two varieties: Pro and Max. While Max is suitable for a variety of projects, Pro is non-ventilated to comply with Class E electrical rating requirements for electrical work and mining. Both varieties are sold through distributors, including White Cap, with an MSRP of $149. “Anyone that sells safety equipment will have it,” says Visnack. “And please reach out to us directly with any further questions.”
Contact: FARM SHOW Followup, WaveCel, David Visnack (ph 888-261-2451; info@wavecel.com; www.wavecel.com).


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2025 - Volume #49, Issue #3