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Low-Cost Roller Knocks Over Stalks
John Janing didn’t want to snap stalks off, but just push them over. So he built a stalk roller that does just that. Best of all, it was low cost and easy to build.
  “I was going to try planting beans across the corn rows, but didn’t want the old corn stalks to tear up my tires,” says Janing. “I needed a roller, but I didn’t want to make a big investment.”
  Janing came up with a roller that attaches to the front of his Deere 8100 planter tractor. The stalk roller is actually a pair of rollers made from 8-in. well stem. Each roller hangs down in the path of the wheels. To help ensure that they roll rather than drag (and smear the surface if it’s wet), Janing welded 1-in. angle iron in a slightly spiraling design around the rollers.
  Each roller mounts on bearings within its own frame. Arms on those frames end in yokes that pin to stubs hanging down from an old 4 by 4-in. cultivator toolbar.
  “The arm hinges let the rollers float over the surface,” explains Janing.
  To mount the toolbar, he used a 3/4-in. steel tank mount he picked up at an auction that fits the 8100. The toolbar hinges to the mount. A hydraulic cylinder is attached between the mount and a steel plate on the toolbar. Lengths of angle iron extend out from the tool bar and connect with the hinged rollers by chains.
  “When the angle irons are parallel with the ground, the rollers are in contact with the ground and rolling the stalks,” explains Janing. “When the cylinder extends, it rotates the toolbar on the mount. This lifts the angle irons to a more vertical position to raise the rollers off the ground for transport.”
  At the time, Janing was in transition between no tractor guidance and an RTK guidance system. He tried cross row planting for a couple years before switching to off row planting. With RTK, planting just 4 to 5 in. from the old row, he wasn’t driving on stalks and didn’t need the roller. However, it still comes in handy.
  “Last year I mounted it on a newer model tractor, just because it had new tires on it,” says Janing. “It still does the job, and it was low cost.”
  Contact: FARM SHOW Followup, John Janing, 1007 Road 12, Geneva, Neb. 68361 (ph 402 759-4688; jwj00310@gmail.com).



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2015 - Volume #39, Issue #6