2010 - Volume #34, Issue #3, Page #35[ Sample Stories From This Issue | List of All Stories In This Issue | Print this story | Read this issue]
Barley Sprouts System Makes Fresh Feed
Baker explains that there have been hydroponic sprouting systems in the past, but they often had problems with mold and mildew during the summer months. The FodderTech system, developed in Australia, has been tested in the heat and humidity of the Middle East and in the New Zealand Alps without any problems with heat or cold.
"The second thing that was important to me is that this is the only technology that allows commercial scale growing of sprouts," Baker says. "FodderTech starts with systems that grow over a ton a day. Now we have designs to go to 25 tons a day. That can feed a lot of livestock."
At the heart of the system is a specialized nutrient formula added to the water that circulates through the trays of barley. The seeds and sprouts take the nutrients they need and excess nutrients and water recirculate.
FodderTech systems require an insulated metal building on a concrete slab floor, a grain bin for the barley seed, and plenty of water and electricity.
Food-grade plastic trays are stacked 7 rows high on metal racks. On the first day of operation 1/8 of them are seeded with ordinary barley that can be purchased locally. Each day another 1/8 of the trays are planted so that there's a new 10 to 12-in. tall crop to harvest every day. With matted roots, the grass holds together like sod, ready to be cut to any length. It can be fed as is to animals on pasture or mixed in about a 1-to-1 ratio with straw in a TMR for animals in feedlots or barns. Harvest, cleaning and reseeding the trays requires about two hours of labor per ton.
The green feed can be fed to any grass-eating animal including cattle, swine, poultry, sheep, goats, rabbits, horses, deer, elk, bison, alpacas, llamas, etc. The various operators that have FodderTech systems report higher fertility rates, faster weight gain and quality gains for meat, eggs, milk and wool production. The barley contains 30 to 35 percent protein and is rich in sugars and easy to digest carbs. The sprouts also contain amino acids, vitamins, minerals and important enzymes for efficiently digesting all of the feed overall TDN is more than 90 percent, much higher than dry feed.
In a 12-week-long, third-party feeding trial comparing two groups of 50 pasture-fed Holstein beef steers, the steers fed the barley sprouts averaged a 41 percent higher weight gain per day than the control group despite only being fed 75 percent as much dry matter, energy, and protein as the control group. Feed costs per day per head were the same for both groups, but in terms of cost/gain, the cost was 27 percent less than those on pasture.
Baker just recently started marketing the system in the U.S. He estimates the setup cost to start around $150,000/daily ton for the smaller systems and about $100,000/daily ton for incremental tonnages above the first daily ton of capacity. FodderTech sets up the system and provides 10 days of on-site training and up to a 20-year warranty on key components. Cost per pound for the electricity, water, nutrients, barley and labor normally runs 3 to 4-cents/lb.
"My sights are set on big feedlots," Baker says, adding he recognizes the challenge of converting traditional feeding systems. In order to convince producers of FodderTech's benefits, he offers a $7,500 mini-system capable of producing 200 lbs. of fresh green feed a day. Producers can test it out, and if they choose to expand into a large system within a year, Baker will pay full price to buy back the mini system.
The Utah entrepreneur is convinced that FodderTech provides a great opportunity for new farmers who don't have a lot of equipment or land. Instead of buying those items they can invest in the fodder system. It has applications for small and large growers all over the U.S. and into Canada as proven by operations using FodderTech in other parts of the world. In the West, where about 75 percent of water is used for agriculture - mostly to produce forage - FodderTech's water demands for similar production are only about 2 percent.
"Growers are stunned by the results of feeding sprouts," Baker says "There's something in this fresh, all natural feed that allows the animals to thrive. When they try this, they see that it works."
Contact: FARM SHOW Followup, Jon Baker, FodderTech Americas, 5 Wanderwood Way, Sandy Utah 84092 (ph 801 523-6217; firstname.lastname@example.org; www.foddertech.com).
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