2008 - Volume #32, Issue #2, Page #08[ Sample Stories From This Issue | List of All Stories In This Issue | Print this story | Read this issue]
Grower Delivers To Corn Burning Customers
The Webberville, Mich., farmer and his family came up with the idea when Benjamin's parents switched from a wood stove to corn.
"They loved the corn stove, but handling 50-lb. bags wasn't appealing to my dad," Benjamin says. "We got playing around on how we could do it better."
The project became a family affair with Benjamin's wife, Loretta, a high school agriculture teacher and FFA adviser, and their daughter, Cassie, an FFA member. They designed a polyethylene bin to hold just over a ton of dried, shelled corn that fits on a pallet, is short enough to slip into a garage and empties into a 5-gal. bucket at a comfortable height. The design and specifications Cassie created with computer software were used to begin the patent process as well as provide the blueprint for a mold for an Illinois manufacturer.
Benjamin, who grows 300 acres of corn, experimented with drying and cleaning his own corn. He dries it down to about 12 percent moisture.
"Corn is stable at 15 percent, but it doesn't burn as hot," Benjamin says. "You're wasting energy burning off moisture."
To remove debris, which can plug and extinguish corn burners, Benjamin runs the corn over a double screen rotary cleaner as it goes into the grain dryer and again when it's conveyed into the delivery truck. The former dairyman also uses a high capacity funnel fan to blow chaff off the corn as it comes out of the dryer.
Benjamin put together a delivery truck with an enclosed van body and a used saltbox he purchased from the county highway department. He suspended the box on weigh bars, so he knows exactly how many pounds of corn he delivers to customers' bin using a seed vacuum and 40-ft. stainless steel flex hose. A printer in his truck allows him to print out a professional receipt with the date and amount of corn he delivers.
In 2006, Benjamin started with six customers and ended the heating season with 85. In 2007, he was maxed out with more than 150 customers. Placing his bins at corn stove dealers netted most of his customers.
"It's critical to keep the delivery radius to 25 miles maximum," Benjamin says. "After that it's not cost effective, and it just takes too much time."
At the beginning of the 2007 heating season, he set the price at $4.48/bushel (or $160/ton delivered) though he knew corn prices could rise. Customers appreciate knowing that the price will remain the same all winter, Benjamin says. "We're delivering corn for about the same as what it costs them to pick it up," he adds, and his customers -- many who live in the suburbs -- appreciate the convenience. "Once people have had good corn delivered to their house, they won't go back to picking it up."
Benjamin's customers use an average of one ton of corn/month, and they call him when they need more.
Benjamin sells the bins for $859 and customers have the option to lease them for 1 cent/lb. of corn the first year. After testing the service for a year, they can apply the amount they paid to purchasing the bin. About 130 customers have Benjamin's bins.
"I get calls from all over the Midwest from people who think it's a good idea, but there's no farmer in their area willing to do it," he says. Benjamin is willing to work with farmers interested in setting up a business similar to his, by selling them bins at a wholesale rate (minimum of five bins) and offering advice.
Despite rising corn prices, Benjamin believes corn stoves will continue to be popular. The cost of corn will still be less than other fuels, he says, and many customers prefer to support a local person rather than a foreign fuel company.
Contact: FARM SHOW Followup, Todd Benjamin, Webberville, Mich. (ph 517 749-9101; firstname.lastname@example.org; www.tlccorn.com).
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