2002 - Volume #26, Issue #3, Page #11[ Sample Stories From This Issue | List of All Stories In This Issue | Print this story | Read this issue]
Four Ideas For Better Combining
"All of these modifications were designed to more evenly feed crop material into the cylinder, resulting in a better job of threshing with less corn loss," says Dunton, who leaves all the modifications in place permanently, not just when conditions are difficult.
Deck Plate Cleaners
To further even out the flow of incoming grain across the full width of the cylinder, Dunton designed what he calls "Deck Plate Cleaners." Two of them bolt onto each gathering chain.
The rectangular-shaped deck plate cleaners are made out of long-lasting VHM steel. They attach directly to the gathering chain fingers and reach across the opening over the row.
"We used them on 400 acres of corn last fall and they worked great," says Dunton. "The cleaners direct any shelled grain back to the cross auger instead of allowing it to drop between the rollers and back onto the ground. They eliminate corn loss by up to 50 percent. We're now making these cleaners for others. They sell for $10 per row," says Dunton.
A screened-in fan bolts onto the feederhouse, sucking dust away and resulting in better visibility. The 12-volt fan came from a Deere 4440 tractor (it was a beater fan). It's mounted inside a triangular frame made out of 1-in. sq. tubing and is covered with hardware cloth. The fan sucks in dust and fine material and blows it down into the feederhouse. It's wired to the combine battery and is turned on or off by a switch inside the cab.
"It completely eliminates dust so I can see the cross auger from the cab at all times," says Dunton. "I made the enclosure big to draw air in from a large area, making it less likely that shucks and fodder will plug up the screen. It works better than most commercial feederhouse dust vacuums because they're designed only to draw dust from inside the feederhouse, not outside."
Down Corn Reel
To salvage down corn a couple years ago, he fitted his corn head with a spider-type corn reel. It worked so well he now leaves it on all the time. "Even under normal harvest conditions, it's not uncommon to occasionally find spots in the field where there's down corn," he notes.
He moved the reel back six inches, to keep it from pushing standing corn down before it reaches the head. He accomplished this by drilling another set of holes in the reel's outside mounting arms. He also shortened the reel up to keep the outside arms from catching on fence lines and tree branches.
Quick Feed Grabbers
One disadvantage of the spider reel was that he had to move along at a slow crawl of .7 mph because fluffy, dry stalks would pile up on top of the feeder auger. He had to climb off the combine frequently to manually remove trash.
To solve the problem, he fitted the cross auger with "quick feed" fingers (see Vol. 25, No. 1). The bolt-on fingers make the auger more aggressive so it can pull in broken, fluffy stalks. The fingers are simply flat metal strips which he bolted to the auger flighting. The strips extend about 3/8 in. past the edge.
"The fingers work so well I leave them in place permanently," says Dunton. "They keep all the stalks and fluff feeding through and result in a full-width flow into the feederhouse. As a result, there's more even wear on the cylinder bars which also results in better threshing. I now move along at 2.5 mph in tough conditions. Even in mid afternoon, when stalks are at their dryest, I had no problems last year."
Contact: FARM SHOW Followup, Robert Dunton, 26494 E. Co. Rd. 1900 N, Topeka, Ill. 61567 (ph 309 256-2319 or 309 597-2543; E-mail: email@example.com).
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